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Ultrasonic welders

SUPER Thorn

Super Thorn panel of the ultrasonic welding machine

The highest precision of welds preformed thanks to the total control of all parameters involved in the process.

The SUPER Thorn welding machine is a perfect tool for both companies and individuals requiring highest quality and repetitiveness of all welds preformed. The construction of the welding machine is made of special type of grey cast (20 kHz) or aluminium (35 kHz) and the square cross section of the column ensures high resistance to twisting and evening out of the vibrations. It gives the possibility to weld using large pressing power. The adjustable actuator’s height and universal working table based on a ball allow welding of differently sized details using one machine.


Standard frequencies:  20, 30, 35 and 40kHz.

Modern digital control panel  SUPER Thorn

Has been invented to deliver highest quality and recurrence of performed welding processes. Both proper programming and clear settings make it fast and reliable.  In a case when several different details are used we have an option to define as many as 1024 different memory paths, all of which can be chosen externally. The possibility to set initial downthrust pressure and downthrust while welding allows us to obtain best possible connection. Additionally we are able to control such ad-ons as rotary table , soundproof cabin, adjustable table etc.  

Available welding options:

  • Time: welding using constant time
  • Energy: welding using constant energy
  • Power: welding using constant power
  • Total depth (ABS): welding to a given depth
  • Relative depth (DRM): welding to a given depth
    The depths is calculated from the moment the detail meets the deliverance power

4 types of pressure to allow better control over  the quality of welds.

Every Thorn+ DIGITAL series machine has been equipped with pressure control technology using proportional valves. Using that we are able to set, with digital precision, each of the pressures required (every 0,1 bar)


Pressures chart

p1 – deliverance pressure
p2 – welding pressure #1
p3 – welding pressure #2
p4 – holding (cooling) pressure

The welding path is controlled with a precision up to 10μm, thanks to the implementation of position encoder.

Dimension of the table [mm]: 250 x 250 (for 35kHz), 300 x 300 (for 20kHz)
Work frequencies [kHz]: 20, 30, 35
Available powers [W]: 1.000, 2.000 - 5.000
Amplitude adjustment: 50-100%
Welding options: Time, Energy, Power, ABS, DRM
Pressure control: Electronic pressure control (proportional valve method), Servo
Accesories: Acoustic isolation cabin, Rotary table, Sliding table, Pneumatic ejector, Automatic film rewinder, Metal-contact detector
Writable settings: 1024
Height adjustment [mm]: 150 (for 35kHz), 450 (for 20kHz)
Cylinder (diameter / stroke): 32/50mm (for 35kHz), 63/100mm (for 20kHz)
Dimensions [mm]: 310 x 900 x 510 (for 35kHz), 360 x 1350 x 660 (for 20kHz)

Products on offer

Industries

SONICTECH industry solutions are the answer to the specific requirements of our clients. By developing a personalized ultrasound technology, we rely on innovation and a broad range of experience of our specialists.

Automotive industry

Durability and safety

When it comes to connecting over 10 000 thermoplastic elements of a car, ultrasound technology ensures precision, recurrence, aesthetics and durability.

Welders designed for automotive industry ensure that all necessary criteria to optimize and validate the processes of welding many components are met.

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Consumer industry

Flexible production

Constant innovation when it comes to household articles market ensure growing consumers’ expectations and demands. With the equipment being used everyday what counts the most is robustness, durability, precision, perfect design and neat surface finishing.

Thanks to the ultrasound welding technology the economical way of connecting different components is accessible.

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Food industry

Ideally cut edges

The ultrasound technology works perfectly when it comes to cutting food products – especially those crispy, cream and soft. With the use of ultrasounds the product’s shape remains unchanged what means it is possible to cut very thin slices.

Minimal surface friction guarantees clear cut with minimal product Mount on the knife. Fast and clear cut maximises productivity and minimises clearing time.

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Textile industry

Comfort and hygiene

The fast process of welding textiles enables production of soft and safe everyday use products. There is a possibility to simultaneously letter, laminate and cut products. Laminated elements are much more comfortable and practical. The ultrasound cuts lack in fibres and ensure clear, specific finishing.

Furthermore soft surfaces do not get damaged when lettered using ultrasound.

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Packaging industry

Keep it fresh

The ultrasound technology can be used for welding food packaging and other products. Thanks to the highest precision the packaging is robustly closed, better protected, and remains fresh longer.

Ultrasound welding machine is a more economical and more productive alternative to other packing methods.

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Medical industry

Health and safety

The ultrasound welding technology is irreplaceable when it comes to medical products, where it is necessary to meet strict constrains regarding safety elements. Welding ensures robustness, durability, minimal particles production and stability of the production process.  

Ultrasound welding ensures precise process control, identification and data collection for future.

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Other industries

Endless possibilities

Thanks to its reliability and speed ultrasounds are widely used in the construction industry, where it is necessary to weld different components used to secure and harden the basis.

Ultrasound technology enables precise joining of elastic synthetic tapes to create solid spatial structures of the protective basis.

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Why SONICTECH?

Let us help you

We are here for you, if you have strategic and long term mindset. If you prefer effects over promises. If you appreciate efficiency, stability and credibility. If you believe that innovative technology can change your company for better. SONICTECH Ultrasonics is joined by those three values:

Innovation

We deliver the newest ultrasonic technology solutions. We offer both machines and components, quality of which has been recognized by engineers all over the world. It will lead your company into the future.

Effects

We have tested and have carefully chosen only those machines , which guarantee highest efficiency, precision and reliability of ultrasonic processes. Our products meet the highest standards and achieve some of the bests results on the market. We also seek to improve them where only possible.

Help

We invest not only in technology but in know-how and our people as well. Our consultants are fully accessible regardless of time and day. We offer our support and we always seek to deliver most suitable solutions. We try to improve for our clients to meet all demands and exceed expectations.

Do you need any help?

Now you know, you can count on us

phone #1

+48 601 900 248

phone #2

+48 601 995 360

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SONICTECH ULTRASONICS
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Warsaw Office

t. +48 601 900 248
ul. Mokra 3c
05-092 Kiełpin (near Warsaw)

Wrocław office

t. +48 601 995 360
ul. Parafialna 21
52-233 Wrocław

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